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\pdf_title "Net-zero Cable Repair Ship"
\pdf_author "Andy Pack"
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\begin_layout List of TODOs
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\begin_layout Right Footer
Andy Pack
\end_layout
\begin_layout Left Footer
January 2021
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Sustainable Cable Ship - Group 1
\end_layout
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\begin_layout Section
Introduction
\end_layout
\begin_layout Subsection
Sustainability
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Sustainability defines operating such that the needs of the present can
be satisfied without compromising the needs of the future,
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.
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Although colloquially associated with environmental concerns, sustainability
is a wide field with 3 pillars,
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,
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Economic
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Social
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Environmental
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Environmental sustainability includes consideration of concepts such as
energy usage and production, emissions, water usage and quality, food and
land usage.
\end_layout
\begin_layout Standard
The social aspect includes consideration for the effects of war, labour
standards, social justice and poverty among others.
\end_layout
\begin_layout Standard
Economic sustainability can define economic growth that takes into account
the above concepts.
For example, economic development is typically measured in gross domestic
product (GDP), however this metric does not include social aspects such
as equality, a population's average wage or access to healthcare.
\end_layout
\begin_layout Standard
There are many formal initiatives and goals for sustainable development,
the main strategies with which this project aligns itself are the United
Nation's Sustainable Development Goals.
\end_layout
\begin_layout Part
Vessel Study
\end_layout
\begin_layout Section
Propulsion
\end_layout
\begin_layout Subsection
Power Requirements
\end_layout
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Hotel Load
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[AP]
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\begin_layout Standard
The hotel load is defined as the energy usage not related to the propulsion
including lighting and power outlets.
An estimation of this load for the vessel was modelled and a breakdown
can be seen in figure
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The total load was estimated at 680 kWh per day.
As can be seen, the oven and food refrigeration make up the majority and
so 3 methods for refrigeration were investigated in order to find the most
energy efficient solution with SDG 7 in mind.
These included a collection of standard upright fridges, all-in-one cold
rooms and a bespoke cold room.
All-in-one cold-rooms were the most energy efficient and were selected
as a result.
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Breakdown of hotel load energy for the surface vessel, totals to
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680 kW
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\begin_layout Section
Efficiency Investigations
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Solar
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[AP]
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The scope of the vessel's solar energy capabilities were investigated with
the intention of supplementing the chemical energy of the ammonia fuel
cells.
The capabilities of photovoltaic cells covering an area of the vessel's
footprint are considered and compared with both the financial and carbon
cost in an effort to determine whether the proposal would be effective
in achieving the goal of net-zero operations and SDG 9 specifically.
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The expected available area capable of hosting photovoltaic cells was estimated
to be 26m x 30m or 780 m
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2
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.
Using the same solar panel modelling of GEORGE, this would equate to 441
panels with a max power of 176 kW, an order of magnitude smaller than the
ammonia fuel cell capabilities.
This would represent 123 tonnes of embodied carbon which could be reduced
to 65 tonnes by recycling following decommission.
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As a result of this projection, it is proposed that the vessel is not fitted
with solar panels.
As the other energy being generated via the ammonia cells is already carbon-zer
o (assuming the use of
\emph on
green ammonia
\emph default
), the embodied carbon of the panels would not be offset through their own
use.
This carbon cost would need to be offset via the project-level offsetting
processes, see JASON.
The benefits would be limited to the financial savings of reducing fuel
usage, limiting carbon cost is more of a priority for this project.
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Energy Storage
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The use of ammonia fuel cells for power generation on the vessel provides
the opportunity to eliminate direct CO
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2
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emissions from the vessel; when produced using renewable energy (
\emph on
green ammonia
\emph default
), the entire fuel supply chain from production to use can be made carbon-neutra
l.
From an electrical perspective, however, the current-voltage characteristics
of such a system must be considered.
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presents the I-V characteristics for a typical fuel cell, it can be seen
that drawing more current from a cell reduces its voltage.
As
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, this inverse relationship results in an optimum current draw to operate
with the highest efficiency or power density.
Operating outside of this area will accentuate losses, the dominant effects
of each operating region can be seen in figure
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would be in R-2 (figure
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Current-Voltage characteristics for a typical fuel cell, rated operating
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Current-Voltage characteristics for a fuel cell with dominant losses highlighted
in each operating region,
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From these figures, fuel cells could be described as being sensitive to
a noisy or dynamic load such as changes in thrust and therefore the required
power can vary quickly.
For example, when using dynamic positioning in a high sea state.
Ideally, the use of more cells operating in their optimum state would be
preferred over increasing the draw on a smaller population.
However, this increase in active cells is not an instantaneous operation
and cells require time to reach their optimum state.
To allow this focus on efficiency, the load including hotel and propulsion
power should be decoupled from the fuel cells with an electrical storage
buffer in between.
This will allow the buffer to absorb spikes in load draw and allow the
fuel cells to increase power output by increasing active cells instead
of individual draw.
This initiative was conducted with SDGs 7 (Affordable and clean energy)
and 12 (Responsible consumption and production) in mind, although goal
14 (Life below the water) is also important due to the materials involved
in the considered solutions.
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\begin_layout Standard
The following section outlines solutions for this described buffer, rechargeable
batteries are the natural option and as such this is considered first.
Other, innovative solutions are also outlined before the implementation
of a suitable solution is presented along with the safety and financial
implications of such a system.
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Rechargeable Battery Chemistry
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There are many different methods for constructing a traditional rechargeable
battery or
\emph on
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\emph default
; the chemistry of the reactants determines the characteristics of the system
as well as having drastic implications on the safety and sustainability.
Secondary cells are a consumable item, their components degrade with usage
and this lifespan will be reduced if not constructed and maintained correctly.
This only accentuates the importance of the solution's sustainability as
it constitutes a significant amount of material which will periodically
require replacing and disposal.
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NiCd
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NiMH
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Lead Acid
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Li-ion
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Li-ion Polymer
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Reusable Alkaline
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|
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Gravimetric Energy Density
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(Wh/kg)
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|
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45 - 80
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60 - 120
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30 - 50
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110 - 160
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100 - 130
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80 (initial)
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Cycle Life
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(to 80% of initial)
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1500
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300 - 500
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50
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Self-discharge / Month
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(room temperature)
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20%
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5%
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10%
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~10%
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0.3%
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Load Current
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(Peak)
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20C
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5C
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>2C
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>2C
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0.5C
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Load Current
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(Ideal)
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1C
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0.5C
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0.2C
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1C
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0.2C
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Operating Temperature
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(discharge only)
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-40 - 60°C
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-20 - 60°C
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0 - 60°C
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0 - 65°C
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Commercial Use Since
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1950
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1990
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1970 (sealed lead acid)
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1991
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1999
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1992
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Comparison of physical characteristics for common rechargeable battery chemistry
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Table
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outlines the relevant characteristics for the most common configurations
of rechargeable battery.
As can be seen, Lithium-ion technology leads the other solutions in most
of the categories.
While Nickel-Cadmium has a higher lifespan than Li-ion there are other
factors that led to this being discounted.
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\begin_layout Standard
NiCd suffers from the
\emph on
memory effect
\emph default
, where frequent charge/discharge cycles lead to the battery
\emph on
remembering
\emph default
the point at which charging began and experiencing a drop in voltage past
this point.
Additionally,
\end_layout
\end_inset
Cadmium is a highly toxic heavy metal, requiring specialist containment;
in fact, many types of Cadmium battery are now banned in the EU,
\begin_inset CommandInset citation
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.
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\begin_layout Standard
Lithium-ion batteries are a mature domain and one of active research; they
are essentially the standard for portable electronics and the growing electric
vehicle market.
\end_layout
\begin_layout Subsection
Innovative Solutions
\end_layout
\begin_layout Standard
Traditional rechargeable batteries of varying chemistry are currently the
standard for this domain.
However, other systems utilising different technologies were also considered.
\end_layout
\begin_layout Subsubsection
Flow Battery
\end_layout
\begin_layout Standard
A redox flow battery is a type of electrochemical cell where the energy
is stored in two chemicals brought together at a membrane in order to facilitat
e ion exchange and create a potential difference or voltage,
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\begin_layout Standard
This can be structured to function like a rechargeable battery as the chemical
reaction is reversible.
\end_layout
\begin_layout Standard
There are a number of advantages to a system like this, for example it is
less sensitive than Lithium-ion to overcharge and overdischarge with no
need for charge balancing,
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Energy Density (WhL
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-1
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)
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|
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Power Density (WL
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-1
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)
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Bromine-polysulphide
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20 - 35
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60
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Vanadium-vanadium
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Iron-chromium
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6
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20 - 35
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
50
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
Zinc-/bromine
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
20 - 35
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
40
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
Zinc-cerium
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
20 - 35
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
50
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
Soluble lead-acid
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
20 - 35
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
25
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
Conventional lead-acid
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
60 - 80
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
230
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
Lithium-ion
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
150 - 200
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
275
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
Nickel-metal-hydride
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
100 - 150
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
330
\end_layout
\end_inset
|
\end_inset
\end_layout
\begin_layout Plain Layout
\begin_inset Caption Standard
\begin_layout Plain Layout
Energy and power densities for typical redox flow battery chemistry (top)
compared to traditional rechargeable cells (bottom),
\begin_inset CommandInset citation
LatexCommand cite
key "flow-battery-energy-density"
literal "false"
\end_inset
\begin_inset CommandInset label
LatexCommand label
name "tab:flow-battery-energy-density"
\end_inset
\end_layout
\end_inset
\end_layout
\end_inset
\end_layout
\begin_layout Standard
The main disadvantage relevant to the required applications is the required
space and weight.
Flow batteries typically have a much lower energy and power density than
traditional rechargeable batteries, a comparison of values for various
structures can be seen in table
\begin_inset CommandInset ref
LatexCommand ref
reference "tab:flow-battery-energy-density"
plural "false"
caps "false"
noprefix "false"
\end_inset
.
Both values are critical for the vessel; as a buffer for absorbing large
peaks from the propulsion, it is key that a high power can be drawn from
the solution.
From the presented values, Lithium-ion can provide between about 3 and
7 times as much power draw than redox flow batteries.
Looking to energy or capacity density, Li-ion is roughly 4 to 10 times
higher.
\begin_inset Flex TODO Note (Margin)
status open
\begin_layout Plain Layout
Sentence on energy density
\end_layout
\end_inset
\end_layout
\begin_layout Standard
To achieve the capacity and power requirements defined by the propulsion
system, a flow battery would likely need vastly more space and weigh significan
tly more.
The weight penalty would prove more damaging as this would require more
fuel for propulsion and lower the efficiency of the vessel.
\end_layout
\begin_layout Standard
Although flow batteries have found applications in large-capacity applications
including grid services from load balancing to peak shaving, these are
typically stationary without as much of a volume restriction.
\end_layout
\begin_layout Subsubsection
Solid-State
\end_layout
\begin_layout Standard
The previously described traditional rechargeable batteries have a liquid
electrolyte in which the electrodes are submerged.
This solution allows ions to pass between the electrodes during charge
and discharge.
Systems in which this liquid electrolyte is instead a solid are called
solid-state batteries (SSB).
This provides an advantage in that these liquid electrolytes are typically
one of the key causes of safety concerns as they are flammable and sometimes
toxic, .
These are important considerations for this domain.
With less of a concern regarding high operating temperatures, this also
allows SSBs to be charged faster.
\end_layout
\begin_layout Standard
Additionally, the system has the opportunity to increase energy density,
thereby reducing the required space while increasing the available capacity.
\end_layout
\begin_layout Standard
Unfortunately, however, there are a number of considerations that, currently,
make it unsuitable for the required application.
As an active area of research without much commercial availability, the
price of solid-state batteries will likely be much higher than that of
other formats.
Additionally, concerns associated with Lithium-ion batteries including
overheating and explosion are not completely removed by transitioning to
an SSB.
Dendrites are structures of Lithium that can form during charging and dischargi
ng as a result of electrodeposition,
\begin_inset CommandInset citation
LatexCommand cite
key "dendrite-growth"
literal "false"
\end_inset
.
While this should occur evenly across the electrode, if uneven it can cause
columns to grow towards the separator, figure
\begin_inset CommandInset ref
LatexCommand ref
reference "fig:Dendrites"
plural "false"
caps "false"
noprefix "false"
\end_inset
.
As these grow they can penetrate through this separator and make contact
with the cathode.
This will cause a short circuit, rapidly increasing heat and potentially
causing fire and explosion.
\end_layout
\begin_layout Standard
\begin_inset Float figure
wide false
sideways false
status open
\begin_layout Plain Layout
\noindent
\align center
\begin_inset Graphics
filename dendrite.jpg
width 40col%
\end_inset
\end_layout
\begin_layout Plain Layout
\begin_inset Caption Standard
\begin_layout Plain Layout
Dendrites growing between the Lithium battery electrodes,
\begin_inset CommandInset citation
LatexCommand cite
key "mse-supplies-dendrite"
literal "false"
\end_inset
\begin_inset CommandInset label
LatexCommand label
name "fig:Dendrites"
\end_inset
\end_layout
\end_inset
\end_layout
\end_inset
\end_layout
\begin_layout Standard
\begin_inset CommandInset citation
LatexCommand cite
key "4-ssb-challenges-article"
literal "false"
\end_inset
summarises four current challenges to scaling up solid-state batteries
as investigated by
\begin_inset CommandInset citation
LatexCommand cite
key "SSB-challenges-paper"
literal "false"
\end_inset
:
\end_layout
\begin_layout Enumerate
Stability of the electrode-electrolyte interface
\end_layout
\begin_layout Enumerate
Characterising and analysing this interface in a now opaque structure
\end_layout
\begin_layout Enumerate
Sustainable manufacturing processes
\end_layout
\begin_layout Enumerate
Designing for recyclability
\end_layout
\begin_layout Standard
These last two are critical for the project objectives.
With these considerations it is suggested that solid-state batteries will
not be ready at the time of construction to supply the scale of storage
array required.
\end_layout
\begin_layout Subsection
Proposed Solution
\begin_inset CommandInset label
LatexCommand label
name "subsec:Proposed-UUV-Battery-Solution"
\end_inset
\end_layout
\begin_layout Standard
For this project, Lithium-ion chemistry was proposed as the solution for
the vessel energy storage.
As previously mentioned, the domain is an area of fervent research as a
result of its importance to consumer electronics and electric vehicles.
An important factor in the decision is the scale of system required, this
will have significant impacts on the ability to source and dispose of a
system as well as the financial and safety implications.
\end_layout
\begin_layout Standard
There are a variety of chemical compositions for Lithium-ion batteries depending
on the other materials used in the electrodes including Lithium Manganese
Oxide and Lithium Cobalt Oxide.
Each have specific benefits and associated applications, for our purposes
Lithium Nickel Manganese Cobalt Oxide will be used as it is a common chemistry
with high specific energy,
\begin_inset CommandInset citation
LatexCommand cite
key "batt-uni-lithium-chemistry"
literal "false"
\end_inset
.
\end_layout
\begin_layout Standard
There are many standard Lithium-ion standard cell formats from flat pouches
and prismatic cells designed for mobile phones, to the more standard cylindrica
l cells.
For this application, cylindrical cells are a suitable choice as compactness
and thinness are not critical design parameters
\begin_inset Flex TODO Note (Margin)
status open
\begin_layout Plain Layout
reference?
\end_layout
\end_inset
.
\end_layout
\begin_layout Standard
The 18650 cell is a mature cylindrical cell with good reliability records
and high rates of use among medical equipment, drones and electric vehicles,
\begin_inset CommandInset citation
LatexCommand cite
key "18650-about"
literal "false"
\end_inset
; Tesla uses battery packs composed of 18650 cells,
\begin_inset CommandInset citation
LatexCommand cite
key "18650-tesla"
literal "false"
\end_inset
.
\end_layout
\begin_layout Standard
As with other battery cells, the voltage is a characteristic of the chemistry,
for Lithium this is around 3.6 V,
\begin_inset CommandInset citation
LatexCommand cite
key "batt-uni-lithium-chemistry"
literal "false"
\end_inset
.
The key parameters that vary amongst producers are the capacity and charge/disc
harge C-rates.
In order to estimate the cell specification for use in this project, the
existing range of available cells was taken into account.
Typical, mid-range 18650 cells can vary between 2500 - 3000 mAh capacity,
\begin_inset CommandInset citation
LatexCommand cite
key "18650-about"
literal "false"
\end_inset
; the highest energy density can currently extend this to 3500 - 3600 mAh
\begin_inset Flex TODO Note (Margin)
status open
\begin_layout Plain Layout
reference?
\end_layout
\end_inset
.
As technology improves, it is expected that by the point of construction
this higher range will be more accessible and reliable, and as such, 3500
mAh is used as the cell capacity for further calculations.
\end_layout
\begin_layout Standard
The 18650 cell specifications being used herein are described in table
\begin_inset CommandInset ref
LatexCommand ref
reference "tab:18650-specs"
plural "false"
caps "false"
noprefix "false"
\end_inset
.
\end_layout
\begin_layout Standard
\begin_inset Float table
wide false
sideways false
status open
\begin_layout Plain Layout
\noindent
\align center
\begin_inset Tabular
\begin_inset Text
\begin_layout Plain Layout
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
\series bold
18650 Cell
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
Voltage, (
\begin_inset Formula $V$
\end_inset
)
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
3.6
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
Capacity, (
\begin_inset Formula $mAh$
\end_inset
)
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
3500
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
Ideal Discharge C-Rate, (
\begin_inset Formula $h^{-1}$
\end_inset
)
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
1
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
Ideal Charge C-Rate, (
\begin_inset Formula $h^{-1}$
\end_inset
)
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
0.5
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
Weight, (
\begin_inset Formula $g$
\end_inset
)
\end_layout
\end_inset
|
\begin_inset Text
\begin_layout Plain Layout
48
\end_layout
\end_inset
|
\end_inset
\end_layout
\begin_layout Plain Layout
\begin_inset Caption Standard
\begin_layout Plain Layout
General specifications for 18650 Lithium-ion cells
\begin_inset CommandInset label
LatexCommand label
name "tab:18650-specs"
\end_inset
\end_layout
\end_inset
\end_layout
\end_inset
\end_layout
\begin_layout Subsubsection
Configuration
\end_layout
\begin_layout Standard
The quantity of required cells for the battery system was calculated using
the expected propulsion power requirements in conjunction with the expected
generation capabilities of the ammonia fuel cells.
The quantity of required cells was calculated from the required power draw
of the battery and the characteristics of the 18650 Lithium cell being
used.
The result was 193,600 cells.
These cells are arranged into a matrix of parallel and series blocks, all
the series blocks connected in parallel must be of the same length
\begin_inset Flex TODO Note (Margin)
status open
\begin_layout Plain Layout
Figure?
\end_layout
\end_inset
.
This will provide 2.44 MWh of electrical energy storage for the buffer system.
\end_layout
\begin_layout Standard
The balance of parallel to series blocks is not a critical parameter for
the application and can instead be tuned for efficiency; as the propulsion
units require AC power, transformers can be used to select a desired voltage
and current from a given power value.
For high power applications high voltage is typically preferred to high
current to reduce heat losses which corresponds to a higher weighting of
series length.
\end_layout
\begin_layout Subsubsection
Challenges
\end_layout
\begin_layout Paragraph
Limited Lifespan
\end_layout
\begin_layout Standard
Traditional rechargeable battery cells are a consumable item with the capacity
and performance decreasing over extended use for a number of reasons.
These include electrode corrosion, reduced porosity or a reduction in Lithium
ions as a result of side reactions,
\begin_inset CommandInset citation
LatexCommand cite
key "li-ion-degradation"
literal "false"
\end_inset
.
\end_layout
\begin_layout Standard
When the cells begin to perform below a defined acceptable level, they will
require replacement.
This poses both financial and environmental implications.
As will be discussed in section
\begin_inset CommandInset ref
LatexCommand ref
reference "subsec:Extending Lifespan"
plural "false"
caps "false"
noprefix "false"
\end_inset
this is a significant amount of money.
Additionally, the scale of required cells means that the disposal protocols
are critical.
Options for such disposal procedures are discussed as part of the life
cycle analysis in section
\begin_inset CommandInset ref
LatexCommand ref
reference "subsec:Life-cycle-Analysis"
plural "false"
caps "false"
noprefix "false"
\end_inset
.
\end_layout
\begin_layout Paragraph
Safety
\end_layout
\begin_layout Standard
Although Lithium-ion batteries are typically safe and stable if stored and
used correctly, abuse can cause severe safety issues.
As previously mentioned, the liquid organic electrolyte is flammable, and
combined with the high energy density of Li-ion batteries can lead to thermal
runaway and eventually fire if not handled correctly.
\end_layout
\begin_layout Standard
There are a couple of causes for such a thermal runaway, these include physical
damage, short circuits, overcharging and exposure to high temperature,
\begin_inset CommandInset citation
LatexCommand cite
key "washington-lithium-safety"
literal "false"
\end_inset
.
\end_layout
\begin_layout Standard
Multiple measures must be implemented to ensure safety,
\begin_inset CommandInset citation
LatexCommand cite
key "washington-lithium-safety"
literal "false"
\end_inset
:
\end_layout
\begin_layout Itemize
Reputable manufacturers must be used as defects during construction can
cause or exacerbate faults.
\end_layout
\begin_layout Itemize
The battery system should be located far from combustible materials
\end_layout
\begin_deeper
\begin_layout Itemize
Contextually this would primarily be the fuel tanks.
\end_layout
\end_deeper
\begin_layout Itemize
The cell's temperature should be monitored and controlled.
\end_layout
\begin_layout Itemize
Cells of the same age must be grouped and used together
\end_layout
\begin_layout Itemize
Cells should be charged intelligently in order to mitigate overcharge and
implement charge balancing, see
\begin_inset CommandInset ref
LatexCommand ref
reference "subsec:Safety-Circuitry"
plural "false"
caps "false"
noprefix "false"
\end_inset
\end_layout
\begin_layout Itemize
The battery system should be stored in an water/air-tight container
\end_layout
\begin_layout Itemize
This container should be able to safely vent gases
\end_layout
\begin_deeper
\begin_layout Itemize
In the event of an emergency, cells can release toxic gases (CO
\begin_inset script subscript
\begin_layout Plain Layout
2
\end_layout
\end_inset
, CO, HF)
\end_layout
\end_deeper
\begin_layout Standard
With regards to the described container, as previously outlined, standard
shipping containers will be used
\begin_inset Flex TODO Note (Margin)
status open
\begin_layout Plain Layout
Container spec?
\end_layout
\end_inset
.
This provides a good base to modify in order to meet the above, i.e.
air/water-tight and venting.
\end_layout
\begin_layout Subsubsection
Charging & Safety Circuitry
\begin_inset CommandInset label
LatexCommand label
name "subsec:Safety-Circuitry"
\end_inset
\end_layout
\begin_layout Standard
As previously described, Lithium-ion cells are sensitive to stressful electrical
conditions such as overcharging, deep discharging and excessive current
draw.
\end_layout
\begin_layout Standard
In order to protect and enforce operating conditions for the Lithium cells,
a battery management system or BMS is used.
A BMS implements safety protocols to mitigate the above effects as well
as providing information to the load and other monitoring services such
as state-of-charge information (remaining capacity),
\begin_inset CommandInset citation
LatexCommand cite
key "batt-uni-bms"
literal "false"
\end_inset
\begin_inset Flex TODO Note (Margin)
status open
\begin_layout Plain Layout
More?
\end_layout
\end_inset
.
\end_layout
\begin_layout Subsubsection
Extending Lifespan
\begin_inset CommandInset label
LatexCommand label
name "subsec:Extending Lifespan"
\end_inset
\end_layout
\begin_layout Standard
Lithium-ion cells are a consumable item that degrades.
The environmental and financial cost of replacement creates a significant
incentive to extend this as much as possible as long as this does not inhibit
the operating capabilities beyond the specification.
\end_layout
\begin_layout Standard
As previously mentioned, the temperature of the cells is a key parameter
affecting both performance and lifespan,
\begin_inset CommandInset citation
LatexCommand cite
key "batt-uni-discharge-temp"
literal "false"
\end_inset
.
Although operating at a higher temperature increases performance it also
decreases lifespan.
Temperature control is already critical for safety purposes.
20°C provides the ideal temperature for prolonging lifespan and as such
will be set as the target temperature,
\begin_inset CommandInset citation
LatexCommand cite
key "batt-uni-discharge-temp"
literal "false"
\end_inset
.
\end_layout
\begin_layout Standard
Another important aspect to the lifespan of Lithium-ion batteries is the
depth-of-discharge (DOD) which determines the number of charge cycles that
the battery will last for.
The depth-of-discharge describes the amount of capacity used each cycle
before recharging.
Lithium batteries are able to handle moderate DOD without significantly
affecting the lifespan, however, frequent deep discharge cycles, completely
emptying the battery, will shorten its life,
\begin_inset CommandInset citation
LatexCommand cite
key "bat-uni-prolong-liion"
literal "false"
\end_inset
.
\end_layout
\begin_layout Standard
Similar to frequently completely discharging the battery, storing a battery
fully charged for long periods of time can also shorten its lifespan.
This can be seen presented in figure
\begin_inset CommandInset ref
LatexCommand ref
reference "fig:charge-lifespan"
plural "false"
caps "false"
noprefix "false"
\end_inset
where higher cell charge voltages can be seen to reduce capacity much faster
as time or charge cycles increases
\begin_inset Foot
status open
\begin_layout Plain Layout
Worth noting that the capacity is initially higher for higher voltages,
it is the lifespan that can be extended by picking a more reserved value.
\end_layout
\end_inset
.
\end_layout
\begin_layout Standard
\begin_inset Float figure
wide false
sideways false
status open
\begin_layout Plain Layout
\noindent
\align center
\begin_inset Graphics
filename lithium-overcharge-capacity.jpg
width 55col%
\end_inset
\end_layout
\begin_layout Plain Layout
\begin_inset Caption Standard
\begin_layout Plain Layout
The lifespan of Lithium-ion cells described by the max capacity as charge
cycles increase for various charge voltages,
\begin_inset CommandInset citation
LatexCommand cite
key "bat-uni-prolong-liion"
literal "false"
\end_inset
\begin_inset CommandInset label
LatexCommand label
name "fig:charge-lifespan"
\end_inset
\end_layout
\end_inset
\end_layout
\end_inset
\end_layout
\begin_layout Standard
Both of the above points, tempering DOD and charge voltage rely on the BMS.
To prevent deep discharges, more ammonia fuel cells should start up as
the capacity decreases in order to balance the workload meaning that the
ammonia management system will need to interface with the BMS.
Additionally, it would be the responsibility of the BMS to charge cells
to a reasonable voltage, 3.9 - 4.1 V can provide a balance between higher
capacity and longer lifespan,
\begin_inset CommandInset citation
LatexCommand citep
key "bat-uni-prolong-liion"
literal "false"
\end_inset
.
\end_layout
\begin_layout Standard
\begin_inset Float figure
wide false
sideways false
status open
\begin_layout Plain Layout
\noindent
\align center
\begin_inset Graphics
filename discharge-voltage-temperature.jpg
lyxscale 60
width 60col%
\end_inset
\end_layout
\begin_layout Plain Layout
\begin_inset Caption Standard
\begin_layout Plain Layout
Voltage-Capacity characteristics for a 18650 Li-ion cell at varying temperatures
,
\begin_inset CommandInset citation
LatexCommand cite
key "batt-uni-discharge-temp"
literal "false"
\end_inset
\begin_inset CommandInset label
LatexCommand label
name "fig:temperature-characteristics"
\end_inset
\end_layout
\end_inset
\end_layout
\begin_layout Plain Layout
\end_layout
\end_inset
\end_layout
\begin_layout Standard
\begin_inset Flex TODO Note (inline)
status open
\begin_layout Plain Layout
Define a replacement interval
\end_layout
\end_inset
\end_layout
\begin_layout Subsubsection
Financial
\begin_inset CommandInset label
LatexCommand label
name "subsec:batteryFinancial"
\end_inset
\end_layout
\begin_layout Standard
As will be described (section
\begin_inset CommandInset ref
LatexCommand ref
reference "subsec:Time-dependent-Modelling"
plural "false"
caps "false"
noprefix "false"
\end_inset
), a battery array lasts approximately 2.3 years, after which, a new set
must be sourced.
18650 cells vary in price across manufacturers and distributors, a range
of RRPs were taken from UK distributors,
\begin_inset CommandInset citation
LatexCommand cite
key "18650-ecolux,18650.uk,18350-fogstar"
literal "false"
\end_inset
.
In general, a cell's RRP ranged between £4 and £7, and so it is assumed
that a procurement department would secure a unit price at the lower end
of this for the scale of order required, £5 is used.
\end_layout
\begin_layout Standard
A set of 193,600 cells at this cost totals to £968,000 which averages to
£420,869 a year for modelling purposes.
\end_layout
\begin_layout Standard
Costing a battery management system is complicated by the scale of battery
being proposed.
A mega-watt scale battery will require a complex BMS without publicly available
prices and an estimation must be made.
\begin_inset CommandInset citation
LatexCommand cite
key "bms-cost-article,bms-cost-report"
literal "false"
\end_inset
suggests that cells constitute 60% of the total system price.
Using this estimate the BMS and pack is estimated to cost £645,000.
\end_layout
\begin_layout Subsection
Life-cycle Analysis
\begin_inset CommandInset label
LatexCommand label
name "subsec:Life-cycle-Analysis"
\end_inset
\end_layout
\begin_layout Standard
The life-cycle analysis (LCA) of Lithium-ion batteries is a complicated
process for a couple of reasons.
As repeatedly stated, Li-ion batteries have been critical to the explosion
of mobile consumer electronics; the development of the fabrication process
and the associated environmental effects has changed dramatically.
More recent LCAs and meta-analyses of previous data are considered in order
to account for this.
Additionally, as a global product the values for various greenhouse gas
(GHG) and other emissions is contingent on the country within which the
cells are made.
\end_layout
\begin_layout Standard
Both the cumulative energy demand (CED) and the GHG emissions are considered.
Cumulative energy demand allows abstraction of the specific method of energy
production and the associated emissions.
\end_layout
\begin_layout Standard
Many of the LCA studies on Lithium-ion batteries consider a cradle-to-gate
scope without including use or end-of-life.
Two end-of-life procedures are considered as well as practices to improve
usage lifetime.
\end_layout
\begin_layout Subsubsection
Cradle-to-Gate
\end_layout
\begin_layout Standard
\begin_inset Float figure
wide false
sideways false
status open
\begin_layout Plain Layout
\noindent
\align center
\begin_inset Graphics
filename battery-breakdown-mj-kwh.png
lyxscale 50
width 75col%
\end_inset
\end_layout
\begin_layout Plain Layout
\begin_inset Caption Standard
\begin_layout Plain Layout
CED breakdown for a NCM11 battery pack (MJ/kWh),
\begin_inset CommandInset citation
LatexCommand cite
key "circular-energy-li-lca,argonne-li-ion-lca"
literal "false"
\end_inset
\begin_inset CommandInset label
LatexCommand label
name "fig:battery-ced-breakdown"
\end_inset
\end_layout
\end_inset
\end_layout
\end_inset
\end_layout
\begin_layout Standard
Figure
\begin_inset CommandInset ref
LatexCommand ref
reference "fig:battery-ced-breakdown"
plural "false"
caps "false"
noprefix "false"
\end_inset
outlines the cumulative energy demand for the major elements of a Nickel/Cobalt
/Manganese cathode (NCM11) battery.
As
\begin_inset CommandInset citation
LatexCommand cite
key "circular-energy-li-lca"
literal "false"
\end_inset
points out, cathodes are tending towards a higher cathode composition of
Nickel, however the general proportions are relevant to other chemistry.
It can be seen that the production of the cells constitutes the majority
of the required CED at 75% of the total.
As this is also the element of the battery that requires periodic replacement
following degradation, a closer look at the contributing stages should
be considered.
\end_layout
\begin_layout Standard
\begin_inset Float figure
wide false
sideways false
status open
\begin_layout Plain Layout
\noindent
\align center
\begin_inset Graphics
filename cell-breakdown-mj-kwh.png
lyxscale 50
width 75col%
\end_inset
\end_layout
\begin_layout Plain Layout
\begin_inset Caption Standard
\begin_layout Plain Layout
CED breakdown for a NCM11 cell without BMS or pack (MJ/kWh),
\begin_inset CommandInset citation
LatexCommand cite
key "circular-energy-li-lca,argonne-li-ion-lca"
literal "false"
\end_inset
\begin_inset CommandInset label
LatexCommand label
name "fig:cell-ced-breakdown"
\end_inset
\end_layout
\end_inset
\end_layout
\end_inset
\end_layout
\begin_layout Standard
This further breakdown can be seen in figure
\begin_inset CommandInset ref
LatexCommand ref
reference "fig:cell-ced-breakdown"
plural "false"
caps "false"
noprefix "false"
\end_inset
.
The precursors, Li
\begin_inset script subscript
\begin_layout Plain Layout
2
\end_layout
\end_inset
CO
\begin_inset script subscript
\begin_layout Plain Layout
3
\end_layout
\end_inset
and cathode production constitute almost 50% of the cell's CED, these are
the Lithium intensive processes.
By using recycled Lithium, this major contributor could be reduced.
As such, a cell manufacturer using recycled Lithium should be identified
and used.
\end_layout
\begin_layout Standard
\begin_inset Float figure
wide false
sideways false
status open
\begin_layout Plain Layout
\noindent
\align center
\begin_inset Graphics
filename battery-breakdown-c02e-kwh.png
lyxscale 40
width 75col%
\end_inset
\end_layout
\begin_layout Plain Layout
\begin_inset Caption Standard
\begin_layout Plain Layout
Equivalent carbon breakdown for a NCM11 battery pack (kg CO2e/kWh),
\begin_inset CommandInset citation
LatexCommand cite
key "circular-energy-li-lca,argonne-li-ion-lca"
literal "false"
\end_inset
\begin_inset CommandInset label
LatexCommand label
name "fig:battery-co2e-breakdown"
\end_inset
\end_layout
\end_inset
\end_layout
\end_inset
\end_layout
\begin_layout Standard
The contributions of each stage to the embodied carbon can be seen in figure
\begin_inset CommandInset ref
LatexCommand ref
reference "fig:battery-co2e-breakdown"
plural "false"
caps "false"
noprefix "false"
\end_inset
.
As previously shown, the Lithium-containing NCM powder constitutes the
largest contributor.
The 73 kg CO2e/kWh quoted value is dependent on the location of manufacture,
a slightly more conservative 80 kg CO2e/kWh will be used for calculating
the battery systems embodied carbon from production.
\end_layout
\begin_layout Standard
Using this value, a set of cells represents 191 tonnes of embodied carbon.
This will be included in the total embodied for the project requiring offset.
\end_layout
\begin_layout Subsubsection
Use
\end_layout
\begin_layout Standard
The use of Lithium batteries does not inherently incur a Carbon cost; the
associated cost of energy stored is accounted for by the source of this
energy, in this case ammonia fuel cells.
\end_layout
\begin_layout Standard
The use of the batteries does require analysis, however.
The source and end-of-life procedures for a battery pack are carbon intensive
operations and the ability to extend the time in-between replacement will
improve the environmental impact overall.
\end_layout
\begin_layout Standard
There are a number of ways to increase the lifespan of a battery pack, these
have been outlined in section
\begin_inset CommandInset ref
LatexCommand ref
reference "subsec:Extending Lifespan"
plural "false"
caps "false"
noprefix "false"
\end_inset
and are critical for reducing the environmental impact of the system.
\end_layout
\begin_layout Subsubsection
End-of-Life
\end_layout
\begin_layout Standard
There are two main approaches to sustainable end-of-life processing for
Lithium-ion processing, second-use and recycling.
\end_layout
\begin_layout Standard
Second-use describes the use of a battery for new applications after the
performance is deemed too low for the vessel's buffer,
\begin_inset CommandInset citation
LatexCommand cite
key "circular-energy-li-lca"
literal "false"
\end_inset
.
By doing so the lifespan of the batteries can be extended and reducing
the amount being constructed.
\end_layout
\begin_layout Standard
There are many methods for recycling Lithium batteries, and it is important
to identify a process that will not use more energy than that required
to mine virgin materials.
\begin_inset CommandInset citation
LatexCommand cite
key "circular-energy-li-lca"
literal "false"
\end_inset
summarises that up to 48% of the CED and CO
\begin_inset script subscript
\begin_layout Plain Layout
2
\end_layout
\end_inset
e could be saved.
They identify
\emph on
direct recycling
\emph default
as the best option for this.
This method allows the electrodes to retain their composition as opposed
to breaking it down into constituent parts,
\begin_inset CommandInset citation
LatexCommand cite
key "li-direct-recycling"
literal "false"
\end_inset
.
This has applicability across Lithium-ion chemistry including the form
used herein, NCM.
\end_layout
\begin_layout Standard
For the vessel battery, the use of an intelligent BMS and tight integration
with the ammonia cells should allow it to be treated well such that it
is kept in comparably good condition.
As such it is proposed that they would be well suited for second-use applicatio
ns such as energy storage.
The battery will not be used until failure but instead until it cannot
be used for the high-draw requirements of the buffer.
They would likely have good applicability to purposes without such focus
on high draw but that will make use of the remaining capacity.
\end_layout
\begin_layout Subsection
Sustainability
\begin_inset CommandInset label
LatexCommand label
name "subsec:SurfaceVesselBatterySustainability"
\end_inset
\end_layout
\begin_layout Standard
Although many of the important environmental aspects of sustainability are
covered by a life-cycle analysis, there are other elements to consider
regarding sustainability.
One of the most important aspects is a social one, that of the mining of
Lithium and Cobalt.
The majority of both minerals are located in two areas of the global south
where resource shortages and unethical mining practices lead to dangerous
and damaging results both socially and environmentally.
\end_layout
\begin_layout Subsubsection
Lithium
\end_layout
\begin_layout Standard
The majority of global Lithium deposits can be found in an area of South
America referred to as the
\emph on
Lithium Triangle
\emph default
covering areas of Chile, Argentina and Bolivia.
The area has been estimated to constitute between 54 and 70% of the world's
deposits,
\begin_inset CommandInset citation
LatexCommand cite
key "wired-lithium,resourceworld-54-lithium"
literal "false"
\end_inset
.
The extraction is a water-intensive process in an area already without
an adequate supply; in Chile this is as much as 65% of the area's water
or 500,000 gallons per tonne of Lithium,
\begin_inset CommandInset citation
LatexCommand cite
key "wired-lithium"
literal "false"
\end_inset
.
\end_layout
\begin_layout Standard
The processing can also include dangerous chemicals including various acids
that can pollute local water supplies as a result of leaks, leaching and
emissions,
\begin_inset CommandInset citation
LatexCommand cite
key "wired-lithium"
literal "false"
\end_inset
.
\end_layout
\begin_layout Subsubsection
Cobalt
\end_layout
\begin_layout Standard
Over half of the world's Cobalt deposits are found in the Democratic Republic
of Congo,
\begin_inset CommandInset citation
LatexCommand cite
key "wired-lithium,ethical-consumer-conflict-materials"
literal "false"
\end_inset
.
\end_layout
\begin_layout Standard
Although not officially designated as such, there are efforts to class Cobalt
as a conflict mineral as its importance grows to one of the most notorious
countries for other such minerals including Gold and Tungsten.
\end_layout
\begin_layout Standard
20% of the exported cobalt has been estimated to come from artisanal mines,
\begin_inset CommandInset citation
LatexCommand cite
key "ethical-consumer-conflict-materials"
literal "false"
\end_inset
.
These are small-scale mines known for a lack of safety standards including
minimal personal protective equipment, structural requirements and child
labour,
\begin_inset CommandInset citation
LatexCommand cite
key "wef-cobalt-mining"
literal "false"
\end_inset
.
\end_layout
\begin_layout Subsubsection
Summary
\end_layout
\begin_layout Standard
The above emphasises the need to identify Lithium cell manufacturers using
recycled materials in order to reduce the amount of virgin material being
mined and assembled.
\end_layout
\begin_layout Subsection
Time-dependent Modelling
\begin_inset CommandInset label
LatexCommand label
name "subsec:Time-dependent-Modelling"
\end_inset
\end_layout
\begin_layout Standard
In order to validate the buffer configuration, a model was constructed to
visualise the capacity of the battery system while in use.
Explanations as to the specific behaviour and assumptions made can be seen
in appendix
\begin_inset CommandInset ref
LatexCommand ref
reference "sec:Time-dependent-Power-Modelling"
plural "false"
caps "false"
noprefix "false"
\end_inset
.
An example model describing the vessel's dynamic positioning above a cable
fault can be seen in figure
\begin_inset CommandInset ref
LatexCommand ref
reference "fig:dyn-pos-power-model"
plural "false"
caps "false"
noprefix "false"
\end_inset
.
\end_layout
\begin_layout Standard
\begin_inset Float figure
wide false
sideways false
status open
\begin_layout Plain Layout
\noindent
\align center
\begin_inset Graphics
filename ../maths/final_report_res/dynpos1.png
lyxscale 20
width 80col%
\end_inset
\end_layout
\begin_layout Plain Layout
\begin_inset Caption Standard
\begin_layout Plain Layout
Power model describing the vessel dynamic positioning on mission
\begin_inset CommandInset label
LatexCommand label
name "fig:dyn-pos-power-model"
\end_inset
\end_layout
\end_inset
\end_layout
\end_inset
\end_layout
\begin_layout Standard
The top sub-figure describes the power in from the ammonia fuel cells and
the load power drawn from the hotel and propulsion systems.
The middle figure describes the effect this has on the capacity of the
battery.
The bottom figure describes the efficiency of this system, the
\emph on
unused
\emph default
power describes when more fuel cells than required are turned on and power
is drawn below the most efficient state.
The
\emph on
unavailable
\emph default
power describes when the fuel cells in their most efficient state and the
battery combined cannot meet the requirement.
As a result, extra power would be drawn from both pulling them into an
inefficient or damaging state.
\end_layout
\begin_layout Standard
\begin_inset Float figure
wide false
sideways false
status open
\begin_layout Plain Layout
\noindent
\align center
second
\begin_inset Graphics
filename ../maths/final_report_res/mission3.png
lyxscale 20
width 80col%
\end_inset
\end_layout
\begin_layout Plain Layout
\begin_inset Caption Standard
\begin_layout Plain Layout
Power model describing one mission including travelling and dynamic positioning
\begin_inset CommandInset label
LatexCommand label
name "fig:mission-power-model"
\end_inset
\end_layout
\end_inset
\end_layout
\end_inset
\end_layout
\begin_layout Standard
This model was extended to simulate an entire mission with
\begin_inset Branch extra
inverted 0
status open
\begin_layout Standard
defined
\end_layout
\end_inset
power requirements
\begin_inset Branch extra
inverted 1
status open
\begin_layout Standard
as described in section NICK
\end_layout
\end_inset
(figure
\begin_inset CommandInset ref
LatexCommand ref
reference "fig:mission-power-model"
plural "false"
caps "false"
noprefix "false"
\end_inset
) including:
\begin_inset Branch extra
inverted 0
status open
\begin_layout Itemize
Outbound journey (3 days)
\end_layout
\begin_layout Itemize
Manoeuvring to the fault (1 day)
\end_layout
\begin_layout Itemize
Dynamic positioning while completing the first splice (2 days)
\end_layout
\begin_layout Itemize
Manoeuvring to the other half of the cable (1 day)
\end_layout
\begin_layout Itemize
Dynamic positioning while completing the second splice (2 days)
\end_layout
\begin_layout Itemize
Homeward journey (3 days)
\end_layout
\end_inset
\end_layout
\begin_layout Standard
From these models, the amount of battery charge cycles was estimated to
be 2 per day.
Extrapolating this to a yearly usage value using the expected vessel usage,
a battery array was estimated to last 2.3 years.
This is a typical value for the lifespan of Lithium-ion batteries.
\end_layout
\begin_layout Subsection
Summary
\end_layout
\begin_layout Standard
The proposed 2.44 MWh buffer solution includes 193,600 NCM Lithium-ion cells
requiring replacement every 2.3 years.
As a result of this replacement rate, it is stipulated that the battery
be re-appropriated for second-use such as energy storage following decommission
in order to extend their life and reduce the environmental impact.
Manufacturers using recycled materials should also be identified in order
to reduce the impact of mining virgin materials.
\end_layout
\begin_layout Standard
It is worth noting that this is the proposed solution based on the current
state of energy storage.
One of the only advantages of rechargeable batteries being a consumable
item requiring replacement is that when this occurs, it is an opportunity
to re-evaluate the system design.
With an expected project lifespan of 30 years, it is highly unlikely that
the use of Li-ion cells will remain the best option.
\end_layout
\begin_layout Standard
Systems based on a solid-state chemistry will likely become more stable
and less expensive to the point that the advantages in safety and energy
density can be fully utilised without the heavy downsides.
\end_layout
\begin_layout Section
Onboard Systems
\begin_inset Branch extra
inverted 1
status open
\begin_layout Standard
[AP]
\end_layout
\end_inset
\end_layout
\begin_layout Standard
The vessel will be fitted with a number of operating systems responsible
for navigation and communications.
Many are required as part of SOLAS regulations chapters IV and V,
\begin_inset CommandInset citation
LatexCommand cite
key "solas"
literal "false"
\end_inset
.
\end_layout
\begin_layout Subsection
Navigation
\end_layout
\begin_layout Standard
A number of standard systems will be fitted for navigation including GPS,
radar, sonar and depth finder.
These are often combined for display on a multi-function display or MFD
at the bridge.
The radar will include an automatic identification system (AIS) which allows
vessels to identify themselves to each other and include information such
as vehicle class and bearing,
\begin_inset CommandInset citation
LatexCommand cite
key "marininsight-ais"
literal "false"
\end_inset
.
\end_layout
\begin_layout Standard
When designing a new ship, the level of autonomy should be considered.
The development of robotic navigation in conjunction with machine learning
and artificial intelligence have allowed an increase in autonomous operations,
a number of projects for independent vessels are already in development,
\begin_inset CommandInset citation
LatexCommand cite
key "autonomous-timeline"
literal "false"
\end_inset
.
\end_layout
\begin_layout Standard
The difference in autonomy levels are defined by Lloyd's Register
\begin_inset CommandInset citation
LatexCommand citep
key "lloyds-al-levels"
literal "false"
\end_inset
in figure
\begin_inset CommandInset ref
LatexCommand ref
reference "fig:Shipping-ALs"
plural "false"
caps "false"
noprefix "false"
\end_inset
.
Up to level 2 involves human control with varying degrees of support from
the computer.
Levels 3 and 4 involve the human supervising the computer's actions and
levels 5 and 6 involve the computer operating independently with an optional
crew.
For this project, level 3 should be targeted, beyond this would be unnecessary
considering the domain.
The aim is not to remove the crew entirely as a team of specialists will
still be required to complete the mission operations including cable splicing.
\end_layout
\begin_layout Standard
\begin_inset Float figure
wide false
sideways false
status open
\begin_layout Plain Layout
\noindent
\align center
\begin_inset Graphics
filename autonomous-shipping-levels.png
lyxscale 50
width 60col%
\end_inset
\end_layout
\begin_layout Plain Layout
\begin_inset Caption Standard
\begin_layout Plain Layout
Outline of the 6 levels of autonomy for shipping,
\begin_inset CommandInset citation
LatexCommand cite
key "lloyds-autonomous-shipping-2019"
literal "false"
\end_inset
\begin_inset CommandInset label
LatexCommand label
name "fig:Shipping-ALs"
\end_inset
\end_layout
\end_inset
\end_layout
\end_inset
\end_layout
\begin_layout Standard
The benefits of increased autonomy include higher fuel efficiency as a result
of the computer's ability to maintain course and a reduction in human error.
\end_layout
\begin_layout Subsection
Communications
\begin_inset CommandInset label
LatexCommand label
name "subsec:Communications"
\end_inset
\end_layout
\begin_layout Standard
In compliance with chapter 4 of the SOLAS standards, the vessel will be
fitted with a very-high-frequency (VHF) radio as well as Emergency Position
Indicating Radio Beacons (EPIRBs) and Search and Rescue Transponders (SARTs)
in order to meet the Global Maritime Distress Safety System (GMDSS) requirement
s,
\begin_inset CommandInset citation
LatexCommand cite
key "marine-insight-gmdss"
literal "false"
\end_inset
.
\end_layout
\begin_layout Subsubsection
Internet
\end_layout
\begin_layout Standard
The surface vessel will be connected to the internet via two gateways.
While berthed, the vessel should be able to connect to the depot via Ethernet
which can be run alongside the shore power line.
For internet connectivity while at sea, the vessel will be equipped with
satellite internet apparatus.
\end_layout
\begin_layout Standard
A network layout for the whole environment
\begin_inset Foot
status open
\begin_layout Plain Layout
Many business-level services including Active Directory can be seen at the
depot, in reality these would likely be based at head office
\end_layout
\end_inset
can be seen in figure
\begin_inset CommandInset ref
LatexCommand ref
reference "fig:Network-topology"
plural "false"
caps "false"
noprefix "false"
\end_inset
.
\end_layout
\begin_layout Standard
\begin_inset Float figure
wide false
sideways false
status open
\begin_layout Plain Layout
\noindent
\align center
\begin_inset Graphics
filename ../network/FinalNetwork.png
lyxscale 30
width 75col%
\end_inset
\end_layout
\begin_layout Plain Layout
\begin_inset Caption Standard
\begin_layout Plain Layout
Network topology across the depot, vessel and cloud environment; main services
highlighted
\begin_inset CommandInset label
LatexCommand label
name "fig:Network-topology"
\end_inset
\end_layout
\end_inset
\end_layout
\end_inset
\end_layout
\begin_layout Subsection
Computation
\end_layout
\begin_layout Standard
Many of the onboard operating systems including the dynamic positioning
control, autonomous navigation services and many of the network services
are not provided as hardware units but as software packages that will require
hosting.
As such, a capacity of server hardware will be required, possibly with
GPU-acceleration for deep learning functionality.
There are many options for this, for modelling purposes a single Dell R740
would meet the requirements,
\begin_inset CommandInset citation
LatexCommand cite
key "dell-poweredge"
literal "false"
\end_inset
.
\end_layout
\begin_layout Section
Mission Ops
\end_layout
\begin_layout Subsection
\begin_inset Branch extra
inverted 0
status open
\begin_layout Standard
Grapnel-based Operations
\end_layout
\end_inset
\end_layout
\begin_layout Standard
\begin_inset Branch extra
inverted 0
status open
\begin_layout Standard
While the use of robotics has made sub-sea cable repair operations more
efficient, there are situations where this is not available and it is worth
briefly outlining how grapnels are used in repair operations.
\end_layout
\begin_layout Standard
Grapnels are specialised tools attached to lengths of chain which trail
the stern of the ship.
For cable repair operations, a cut & hold grapnel is used
\begin_inset CommandInset citation
LatexCommand citep
key "cut-and-hold-paper,cut-and-hold-eta-product"
literal "false"
\end_inset
.
With knowledge of the path of the subject cable and the location of the
fault, the grapnel is lowered before the boat makes a pass perpendicular
to the cable.
As the grapnel makes contact it is able to both cut and grip the cable
before being raised to the surface vessel.
\begin_inset Flex TODO Note (Margin)
status open
\begin_layout Plain Layout
Disadvantages
\end_layout
\end_inset
\end_layout
\end_inset
\end_layout
\begin_layout Subsection
Unmanned Underwater Vehicle Operations
\begin_inset Branch extra
inverted 1
status open
\begin_layout Standard
[AP]
\end_layout
\end_inset
\end_layout
\begin_layout Standard
The following section outlines how the use of an unmanned underwater vehicle
(UUV) can make mission operations more efficient and precise.
The state of current UUV usage throughout cable repair operations is outlined
in order to identify the critical capabilities, requirements and advantages
over traditional grapnel operations.
The future of the domain is then explored and the challenges in applying
these developments to sub-sea cable repair are identified before exploring
how these can be overcome in order to meet the determined requirements.
Prior to this, the domain of UUVs as a whole is described in order to outline
the scope of available vehicles.
\end_layout
\begin_layout Standard
The developments are aligned with UNSDGs 9 (Industry, Innovation and Infrastruct
ure) and 12 (Responsible consumption and production) for the ability to
reduce required fuel usage of the surface vessel.
\end_layout
\begin_layout Subsubsection
UUV Classes
\end_layout
\begin_layout Paragraph
ROVs and AUVs
\end_layout
\begin_layout Standard
UUVs can be divided into two categories based on their control scheme.
Remotely operated underwater vehicles (ROV) and autonomous underwater vehicles
(AUV) are distinguished by whether a human is controlling the vehicle or
whether it operates independently; as such they have different applications,
\begin_inset CommandInset citation
LatexCommand cite
key "whats-an-auv"
literal "false"
\end_inset
.
ROVs have been the vehicle class of choice where complex intervention and
actuation is required such as offshore oil and gas operations and cable
repair.
A human operator controls the vehicle from the surface vessel; bi-directional
communication including data, control, video and power are transmitted
through an umbilical cord tether between the two vessels,
\begin_inset CommandInset citation
LatexCommand cite
key "what-is-an-rov"
literal "false"
\end_inset
.
AUVs on the other hand have primarily been used for survey and research
purposes.
\begin_inset Flex TODO Note (Margin)
status open
\begin_layout Plain Layout
No umbilical cord?
\end_layout
\end_inset
\end_layout
\begin_layout Standard
This distinction in responsibilities is not static, however.
Like other robotics domains such as auto-mobiles and ships, autonomy is
a rapidly developing area of research and development; newer vehicles are
able to complete more complex operations without human intervention and
with longer endurance.
\end_layout
\begin_layout Paragraph
Physical Configuration
\end_layout
\begin_layout Standard
The physical layout of a UUV can generally be described by one of two classes,
box frames or torpedo shaped,
\begin_inset CommandInset citation
LatexCommand cite
key "rov-manual"
literal "false"
\end_inset
.
\begin_inset Flex TODO Note (Margin)
status open
\begin_layout Plain Layout
determined by the size and range of the vehicle.
\end_layout
\end_inset
Box frame UUVs are typically larger with more space for instruments and
actuators but are not expected to make longer distance journeys as a result
of their poor hydrodynamic profile.
Torpedo shaped vehicles tend to be smaller without actuators; their hydrodynami
c profile makes them well suited for faster, longer distance missions however
this comes at the cost of reduced stability and control.
\end_layout
\begin_layout Subsubsection
Current ROV Usage
\end_layout
\begin_layout Standard
Cable repair operations are currently undertaken, where possible, with human-con
trolled ROVs.
With visual contact and direct actuation at the seabed, the ROV is used
to identify, cut and grip the cable for retrieval to the surface-vessel,
\begin_inset CommandInset citation
LatexCommand cite
key "wired-cable-repair-ops"
literal "false"
\end_inset
.
In doing so the need for repeated motions of the ship across the cable
is removed, saving time and fuel.
Instead, the surface vessel uses dynamic positioning in order to maintain
its position above the ROV and cable.
\end_layout
\begin_layout Standard
While this finer control is a key benefit for ROV use over grapnels, one
of the most important benefits is the ability to bury repaired cables in
the sea floor using high-powered water jets,
\begin_inset CommandInset citation
LatexCommand cite
key "smd-qtrencher-600-datasheet"
literal "false"
\end_inset
.
70% of cable damage is caused by man-made activity, of which over a third
is a result of fishing activity; another quarter is as a result ship anchors,
\begin_inset CommandInset citation
LatexCommand cite
key "ultra-map-cable-damage-causes"
literal "false"
\end_inset
.
As such, the ability to protect sub-sea cables in shallower waters by burying
them from human intervention is a key parameter in protecting cables from
further damage and extending the time between repairs.
While this can be completed with a separate plough, this would require
more deck space and motion of the surface vessel.
\end_layout
\begin_layout Standard
The need for fine movement control and actuators with which to manipulate
cables has led to box frame vehicles dominating this field, figure
\begin_inset CommandInset ref
LatexCommand ref
reference "fig:The-HECTOR-7-ROV"
plural "false"
caps "false"
noprefix "false"
\end_inset
shows SIMEC Technology's HECTOR-7 ROV, a typical design for sub-sea cable
repair vehicles.
\end_layout
\begin_layout Standard
\begin_inset Float figure
wide false
sideways false
status open
\begin_layout Plain Layout
\noindent
\align center
\begin_inset Graphics
filename hector-7.jpg
lyxscale 50
width 50col%
\end_inset
\end_layout
\begin_layout Plain Layout
\begin_inset Caption Standard
\begin_layout Plain Layout
SIMEC Technology's HECTOR-7 ROV used on Orange Marine's Pierre de Fermat,
\begin_inset CommandInset citation
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key "rov-hector-7-datasheet"
literal "false"
\end_inset
\begin_inset CommandInset label
LatexCommand label
name "fig:The-HECTOR-7-ROV"
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HECTOR-7
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Atlas
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ST200
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QTrencher 600
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Company
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SIMEC Technology
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Global Marine
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SMD
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Vessel
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Pierre de Fermat
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Wave Sentinel
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Cable Innovator
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N/A
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C.S Sovereign
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Depth Rating
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3,000 m
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2,000 m
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2,500 m
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3,000 m
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Weight in Air
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9 t
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10.6 t
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6.5 t
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11 t
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Power
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300 kW
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300 kW
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-
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450 kW
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Burial Depth
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2 m
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2 m
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1.5 m
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3 m
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\begin_layout Plain Layout
\begin_inset CommandInset citation
LatexCommand cite
key "rov-hector-7-datasheet,global-marine-atlas-data-sheet,glboal-marine-st200-datasheet,smd-qtrencher-600-datasheet"
literal "false"
\end_inset
\end_layout
\begin_layout Plain Layout
\begin_inset Caption Standard
\begin_layout Plain Layout
Relevant specifications and operating capabilities for sub-sea cable repair
ROVs
\begin_inset CommandInset label
LatexCommand label
name "tab:ROV-specs"
\end_inset
\end_layout
\end_inset
\end_layout
\end_inset
\end_layout
\begin_layout Standard
Table
\begin_inset CommandInset ref
LatexCommand ref
reference "tab:ROV-specs"
plural "false"
caps "false"
noprefix "false"
\end_inset
lists the specifications for the ROVs currently being used as part of the
ACMA cable repair agreement along with similarly classed vehicles from
other providers.
As can be seen, current ROVs for this domain have a maximum working depth
of about 3 km.
This poses a problem to cable repair operations where, further out to sea,
the sea floor can extend much further, see figure
\begin_inset CommandInset ref
LatexCommand ref
reference "fig:bathymetry-rov-range-estimation"
plural "false"
caps "false"
noprefix "false"
\end_inset
.
While ROVs could be capable, in theory, of reaching lower depths it is
important to balance these working capabilities with other considerations
such as price and weight.
In practice, while this working depth is a reasonable range to work within,
it could be argued that the most important capability of current ROVs is
their ability to re-bury the cable post-repair.
As described previously, this is in order to protect the cable from human
intervention including fishing and anchor operations.
These incidents are more prevalent in shallower waters within the operating
range of the ROV, therefore it is acceptable to use a grapnel outside of
this operating range where burying the cable is less important.
\end_layout
\begin_layout Standard
\begin_inset Float figure
wide false
sideways false
status open
\begin_layout Plain Layout
\noindent
\align center
\begin_inset Graphics
filename rov range.png
lyxscale 40
width 60text%
\end_inset
\end_layout
\begin_layout Plain Layout
\begin_inset Caption Standard
\begin_layout Plain Layout
An estiamtion as to the operating range of the ROV, shaded red indicates
seabed outside of the operating area,
\begin_inset CommandInset citation
LatexCommand cite
key "noaa-depth-google,ap-submarine-cable-map"
literal "false"
\end_inset
\begin_inset CommandInset label
LatexCommand label
name "fig:bathymetry-rov-range-estimation"
\end_inset
\end_layout
\end_inset
\end_layout
\end_inset
\end_layout
\begin_layout Paragraph
Requirements Specification
\end_layout
\begin_layout Standard
Using this information, the requirements for a cable repair UUV could be
described as the following,
\end_layout
\begin_layout Enumerate
The UUV should have actuators in order to both cut and grip cables
\end_layout
\begin_layout Enumerate
The UUV should be able to operate to at least 2 km of depth
\end_layout
\begin_layout Enumerate
The UUV should be able to locate the cable without visual information i.e.
electromagnetically
\end_layout
\begin_deeper
\begin_layout Enumerate
In shallower water the cable is buried and will not be able to be visually
identified
\end_layout
\end_deeper
\begin_layout Enumerate
The UUV should be able to re-bury the cable in shallower waters
\end_layout
\begin_deeper
\begin_layout Enumerate
This should provide more protection to the cable from interference including
fishing operations
\end_layout
\end_deeper
\begin_layout Subsubsection
Current AUV Usage
\end_layout
\begin_layout Standard
Autonomous underwater vehicles are well suited to survey and research operations
; without human intervention they sweep a given area collecting data for
analysis.
This can include bathymetry
\begin_inset Foot
status open
\begin_layout Plain Layout
Measurement of the depth of a body of water
\end_layout
\end_inset
, surveys and chemical composition investigations such as pH and toxin levels,
\begin_inset CommandInset citation
LatexCommand cite
key "noaa-what-are-auvs-and-why"
literal "false"
\end_inset
.
The HUGIN superior can be seen in figure
\begin_inset CommandInset ref
LatexCommand ref
reference "fig:Kongsberg-Maritime's-HUGIN"
plural "false"
caps "false"
noprefix "false"
\end_inset
, it has a torpedo design as previously described.
\end_layout
\begin_layout Standard
\begin_inset Float figure
wide false
sideways false
status open
\begin_layout Plain Layout
\noindent
\align center
\begin_inset Graphics
filename hugin-superior.jpg
lyxscale 30
width 60col%
\end_inset
\end_layout
\begin_layout Plain Layout
\begin_inset Caption Standard
\begin_layout Plain Layout
Kongsberg Maritime's HUGIN Superior AUV,
\begin_inset CommandInset citation
LatexCommand cite
key "auv-hugin-superior-datasheet"
literal "false"
\end_inset
\begin_inset CommandInset label
LatexCommand label
name "fig:Kongsberg-Maritime's-HUGIN"
\end_inset
\end_layout
\end_inset
\end_layout
\begin_layout Plain Layout
\end_layout
\end_inset
\end_layout
\begin_layout Subsubsection
Advantages
\end_layout
\begin_layout Standard
An advantage of using an autonomous vehicle would be the lack of need for
the surface vessel to maintain position directly above the ROV and fault;
instead the surface vessel would stay within a larger area only to maintain
contact with the UUV.
This could reduce the required power directed to dynamic positioning which
in higher sea states can become a significant draw.
Additionally, as the UUV can move independently, the surface vehicle would
not need to directly track the vehicle's movement; for example, when the
UUV is re-burying the repaired cable in shallower waters.
This would, again, lower the required propulsion power used by the surface
vessel.
\end_layout
\begin_layout Standard
Another advantage could be a reduction in risk during mission operations.
With a traditional tethered ROV, should the umbilical cable be broken the
vehicle would likely lose functionality and require specialist recovery.
This break could occur as a result of a fault in the tether management
system, high storm activity causing too much tension on the system, or
in less likely scenarios, animal intervention.
An autonomous vehicle has no tether to break and a hybrid ROV/AUV could
likely be instructed to take control and return home should the tether
break during missions involving direct human control
\begin_inset Flex TODO Note (Margin)
status open
\begin_layout Plain Layout
No longer valid, battery is removable when using TMS
\end_layout
\end_inset
.
\end_layout
\begin_layout Subsubsection
Domain Challenges
\end_layout
\begin_layout Paragraph
Navigation
\end_layout
\begin_layout Standard
As mentioned, one of the main advantages of using an autonomous vehicle
for sub-sea cable repairs would be the physical de-coupling of the vehicles,
however this also poses the most significant challenge.
In typical ROV operations, the operator has knowledge of the location of
the ROV relative to the surface vessel.
As the surface vessel is GNSS
\begin_inset Foot
status open
\begin_layout Plain Layout
Global Navigation Satellite System, the generic term for satellite aided
global navigation of which the American GPS, Russian GLONASS and European
Galileo systems are examples
\end_layout
\end_inset
-enabled (Likely GPS) it has knowledge of its position in world co-ordinates
and the operator can use this to reduce the ROV's cable search space.
\begin_inset Flex TODO Note (Margin)
status open
\begin_layout Plain Layout
Diagram?
\end_layout
\end_inset
\end_layout
\begin_layout Standard
Decoupling the vehicles introduces complications that are not necessarily
typical to the existing use cases for AUVs.
The frequency of EM waves used by GNSS systems do not penetrate deep through
the water and an AUV must be able to operate without world co-ordinates
provided in this manner,
\begin_inset CommandInset citation
LatexCommand cite
key "underwater-gps-problem"
literal "false"
\end_inset
.
As such, navigation systems used by AUVs are typically
\emph on
dead reckoning
\emph default
systems.
This is a form of navigation that operates relative to a known fixed point
(where a UUV is deployed for example) as opposed to one relative to world
co-ordinates,
\begin_inset CommandInset citation
LatexCommand cite
key "marine-insight-dead-reckoning"
literal "false"
\end_inset
.
\end_layout
\begin_layout Standard
With an accurate system, this will satisfy many surveying and research use
cases where relative location data can be transformed to world-coordinates
after the fact.
This will prove less effective when the vehicle is expected to autonomously
navigate to a specific location (the cable fault).
A dead reckoning system as described above uses relative sensors to measure
speed and infer the current location however these relative sensors have
associated measurement errors which accumulate over time,
\begin_inset CommandInset citation
LatexCommand cite
key "aviation-dead-reckoning"
literal "false"
\end_inset
.
This would be more pronounced under the water where sea currents are liable
to accentuate these errors, the efficacy of an AUV's fault location capabilitie
s may be reduced to the point of unacceptability.
\begin_inset Flex TODO Note (Margin)
status open
\begin_layout Plain Layout
Kalman filter now?
\end_layout
\end_inset
\end_layout
\begin_layout Paragraph
Launch & Recovery
\end_layout
\begin_layout Standard
By allowing the UUV to operate untethered underwater, complications are
introduced to the method by which it is launched and recovered to the surface
vessel.
A tethered ROV of the size being considered typically has a top-hat tether
management system (TMS) responsible for controlling the slack in the umbilical
cable, an example can be seen in figure
\begin_inset CommandInset ref
LatexCommand ref
reference "fig:top-hat-tether"
plural "false"
caps "false"
noprefix "false"
\end_inset
.
Smaller vehicles can also use a garage-style TMS where the tether attaches
to a box-like cradle that houses the UUV within.
\end_layout
\begin_layout Standard
\begin_inset Float figure
wide false
sideways false
status open
\begin_layout Plain Layout
\noindent
\align center
\begin_inset Graphics
filename tophat.png
lyxscale 50
width 40col%
\end_inset
\end_layout
\begin_layout Plain Layout
\begin_inset Caption Standard
\begin_layout Plain Layout
A top-hat tether management system attached to the top of an ROV,
\begin_inset CommandInset citation
LatexCommand cite
key "tophat-tms"
literal "false"
\end_inset
\begin_inset CommandInset label
LatexCommand label
name "fig:top-hat-tether"
\end_inset
\end_layout
\end_inset
\end_layout
\end_inset
\end_layout
\begin_layout Standard
This results in the UUV being under control by the surface vessel as it
is being lifted from the water, especially during the
\emph on
splash zone
\emph default
, the area surrounding the average water level.
As the UUV is lifted or dropped through this area and it beings to make
contact with the water, the weight load on the crane can change dramatically,
\begin_inset CommandInset citation
LatexCommand cite
key "splash-zone"
literal "false"
\end_inset
.
During this period, the UUV is most at risk of damage as wind and sea forces
can make it swing towards the surface vessel.
\end_layout
\begin_layout Standard
The TMS and LARS system together aim to protect both vessels as the UUV
descends through the splash zone by dampening the lateral movement of the
UUV and by limiting the amount of umbilical slack; this keeps it away from
the surface vessel's thrusters,
\begin_inset CommandInset citation
LatexCommand cite
key "rov-tms-splash-zone"
literal "false"
\end_inset
.
\end_layout
\begin_layout Standard
These methods are effective in protecting tethered UUVs during launch and
recovery, the challenge comes in defining how the UUV will be deployed
when operating autonomously without a tether.
\end_layout
\begin_layout Subsubsection
Proposed Design
\end_layout
\begin_layout Standard
The vehicle will be designed for hybrid ROV/AUV operations.
The vehicle should be able to complete missions independently of the surface
vessel with the ability to operate in a similar fashion to existing ROVs
(human controller, tethered power and data connection).
This will have a number of benefits, primarily that the vehicle should
be able to benefit from autonomous operation where possible with the ability
for direct human control in missions deemed too complex for autonomous
control.
\end_layout
\begin_layout Standard
The existing remit of AUV operations is primarily survey, inspection and
light intervention, it is likely that the autonomous capabilities of this
vehicle would not be capable of conducting all existing cable repair missions
which involve more intervention.
It is important that enabling autonomous operations does not ultimately
reduce its operating capabilities.
\end_layout
\begin_layout Standard
As previously described, box frame UUVs are well suited to sub-sea cable
operations where fine movement control and space for actuators are critical.
As such a box frame of similar specifications to those currently used,
\begin_inset CommandInset citation
LatexCommand citep
key "global-marine-atlas-data-sheet,rov-hector-7-datasheet"
literal "false"
\end_inset
will be implemented.
The vehicle will likely be at the larger and heavier end of existing ROVs
as the vehicle must now have the onboard energy capabilities to complete
a mission without a constant power supply from the surface vessel.
The vehicle is assumed to have similar dimensions to existing vehicles,
an estimation of 4m x 4m x 2m for a volume of 32m
\begin_inset script superscript
\begin_layout Plain Layout
3
\end_layout
\end_inset
is used as well as an estimation of 10 t for weight.
\end_layout
\begin_layout Subsubsection
Communication
\end_layout
\begin_layout Standard
As the UUV is now expected to operate independently of the surface vessel,
it should have the ability to bi-directionally, wirelessly communicate
with the surface vessel.
Uses for such a communications channel include the UUV reporting its mission
status and the surface vessel providing high-level instructions such as
\emph on
return home
\emph default
orders.
When operating underwater, acoustic signals are the primary medium for
wireless communication.
JANUS is a NATO standard for underwater communications using modulated
audio signals, as such this protocol will be used between the two vessels,
\begin_inset CommandInset citation
LatexCommand cite
key "janus-uac"
literal "false"
\end_inset
.
\end_layout
\begin_layout Subsubsection
Navigation
\begin_inset CommandInset label
LatexCommand label
name "subsec:Navigation"
\end_inset
\end_layout
\begin_layout Standard
As previously described, the navigation system will primarily be built on
the principle of
\emph on
dead reckoning
\emph default
using an inertial navigation system (INS).
An INS uses input from many types of sensor such as accelerometers and
gyroscopes to measure the movement of the vehicle and hence infer its location,
\begin_inset CommandInset citation
LatexCommand cite
key "nortek-subsea-navigation"
literal "false"
\end_inset
.
None of these could individually provide an accurate determination of location
and as such
\emph on
sensor fusion
\emph default
is employed.
Each sensor has an associated measurement uncertainty which compounds over
time, sensor fusion allows all the sensor measurements to be combined in
such a way as to produce a single output measurement with an uncertainty
smaller than any of each sensor individually.
A common method for implementing sensor fusion is using a
\emph on
Kalman filter
\emph default
,
\begin_inset CommandInset citation
LatexCommand cite
key "kalman-filter-paper,kalman-filter-intro"
literal "false"
\end_inset
.
\end_layout
\begin_layout Standard
However, despite the use of a Kalman filter allowing more precise approximations
of the vehicle's relative location, the lack of external calibration means
that the overall uncertainty will still increase over time.
In land-based robotics this is mitigated through the use of periodic GPS
measurements which have low, constant uncertainty and help to place an
upper bound on the overall error.
As previously mentioned, GNSS systems do not work deep underwater and as
such, another method for providing these external updates must be used.
A Doppler velocity log is a common sensor with a constant error that can
also be used to limit error growth,
\begin_inset CommandInset citation
LatexCommand cite
key "nortek-subsea-navigation"
literal "false"
\end_inset
.
\end_layout
\begin_layout Standard
The following proposes methods for providing global positioning to the UUV
without a traditional GNSS system.
This will be completed in two stages, the first being to provide the UUV
with the ability to measure the location of a fixed point relative to itself.
In parallel, the global co-ordinates of this fixed point will be communicated
to the UUV in order to infer its own global location.
\end_layout
\begin_layout Paragraph
Underwater Acoustic Positioning
\end_layout
\begin_layout Standard
Alongside the use of acoustic signals for communications it will also be
employed for positioning.
One application for this is underwater acoustic positioning which employs
the use of time-of-flight measurements to beacons of a known location to
triangulate an object's location,
\begin_inset CommandInset citation
LatexCommand cite
key "acoustic-positioning-overview"
literal "false"
\end_inset
.
There are different configurations for such a system depending on how these
beacons are laid out,
\emph on
long-baseline
\emph default
(LBL) systems involve beacons located on the sea floor,
\begin_inset CommandInset citation
LatexCommand cite
key "nortek-subsea-navigation"
literal "false"
\end_inset
.
Spreading these beacons around the working area of an ROV widens the baseline
of the system and provides higher accuracy when triangulating.
This configuration is best suited to static areas of research such as ship
wrecks where an initial time devoted to deploying and calibrating these
underwater beacons is a reasonable expense to pay for the required high
accuracy.
This is not the case for sub-sea cable repairs where the deployment, calibratio
n and recovery of beacons on the seabed would be prohibitively complex and
add significant time to the duration of a mission.
\end_layout
\begin_layout Standard
\emph on
Short-baseline
\emph default
(SBL) systems involve a number of beacons placed at the furthest corners
of the surface vessel, this has the benefit of requiring little set-up
and pack-down at the cost of reduced accuracy,
\begin_inset CommandInset citation
LatexCommand cite
key "acoustic-positioning-overview,usbl-aup"
literal "false"
\end_inset
.
Relative to the UUV these beacons are all on a similar bearing when operating
at a distance, as a result changes in the vehicle's location would be reflected
in similar changes to the measurements from all of the beacons.
Previously, with a long-baseline, the beacons are ideally surrounding the
UUV's working area and changes in its location are reflected in different
distance deltas for each beacon allowing tighter triangulation.
Accuracy can be improved by extending the beacons away from the vessel
to extend the baseline as far as possible.
\begin_inset Flex TODO Note (Margin)
status open
\begin_layout Plain Layout
such as on a boom?
\end_layout
\end_inset
\end_layout
\begin_layout Standard
One method to mitigate the drawbacks of both described methods is by using
GPS Intelligent Buoys (GIBs).
This configuration, also referred to as an
\emph on
inverted long-baseline
\emph default
, allows a much wider baseline than the surface-vessel-mounted beacons by
deploying a group of
\emph on
smart buoys
\emph default
around the expected working area of the UUV,
\begin_inset CommandInset citation
LatexCommand cite
key "uan-italian-thesis,gib-diver"
literal "false"
\end_inset
.
The use of buoys as opposed to beacons on the sea-floor significantly decreases
the preparation and clean-up mission phases.
\end_layout
\begin_layout Standard
Of these methods it is proposed that the surface vessel be equipped with
a short-baseline beacon array as well as a population of GIBs.
This will allow the choice between higher accuracy or faster mission turnaround
be decided by mission conditions as well as providing redundancy for either
system.
In shallower waters, the accuracy of the onboard SBL may be deemed sufficient
however in deeper water where the UUV is operating far further from the
surface vessel, the compactness of the SBL baseline may require the higher
accuracy of the GIBs
\begin_inset Foot
status open
\begin_layout Plain Layout
In practice the two could be used in conjunction for efficiency.
As the UUV is deployed it initially uses the onboard SBL array while the
surface vessel makes a pass around the working area deploying GIBs for
use as the UUV gets deeper
\end_layout
\end_inset
.
The GIBs would be considered additional accuracy, the SBL would be used
alongside the GIBs and act as an extra node in the array.
Additionally the weather and sea conditions could play a factor in the
decision.
In higher sea states and stormy weather, the deployment and recovery of
GIBs may be deemed too risky and the SBL could be used alone.
\end_layout
\begin_layout Paragraph
Global Calibration
\end_layout
\begin_layout Standard
The above underwater acoustic positioning system will allow the UUV to keep
track of its position relative to known points at the surface, however
this alone will not provide the UUV with its global location.
In order for the UUV to calibrate its local map to global co-ordinates,
the global position of these surface points must be provided.
This will be conducted over the previously described acoustic communication
channel.
As it could be expected that this channel has a low bandwidth, these updates
need not be excessively frequent.
\end_layout
\begin_layout Paragraph
\begin_inset Branch extra
inverted 0
status open
\begin_layout Standard
Acoustic Doppler Current Profiling
\end_layout
\end_inset
\end_layout
\begin_layout Standard
\begin_inset Branch extra
inverted 0
status open
\begin_layout Standard
While accelerometers and gyroscopes would be expected components of any
mobile dead reckoning navigation system, additional sensors well-suited
to sub-sea localisation will allow the vessel's movement to be more precise.
One such sensor is a
\emph on
Doppler velocity log
\emph default
(DVL) which estimates the vessel's velocity by tracking the seabed.
DVLs apply the broader concept of
\emph on
acoustic Doppler current profiling
\emph default
which measures the velocity of water by measuring the change in frequency
caused by the Doppler effect.
Combined with depth measurements calculated from the signal's echo time,
this can be used to estimate the vessel's velocity.
DVLs are crucial to a sub-sea INS as, like GPS, their error does not grow
when employed correctly unlike other relative sensors.
As described in section
\begin_inset CommandInset ref
LatexCommand ref
reference "subsec:Navigation"
plural "false"
caps "false"
noprefix "false"
\end_inset
, a sensor who's measurement error does not compound and grow but stays
constant is important as it places an upper bound on the overall error
and allows the system to maintain accuracy over time.
\end_layout
\end_inset
\end_layout
\begin_layout Subsubsection
Power
\end_layout
\begin_layout Standard
The ability to operate autonomously without an umbilical cord implies that
the UUV must have an onboard power supply.
\end_layout
\begin_layout Standard
As mentioned, much of the vehicle specification is being inherited from
existing ROV technology and this would include expected operating power.
The expansion of the UUV's capabilities to include autonomous operation
would primarily be completed through software and not significantly alter
the required power.
\end_layout
\begin_layout Standard
300 kW was used as the required max power to calculate the energy storage
capabilities, an operating time of 10 hours was also defined.
An average draw of 50% max power was used to calculate 1.5 MWh of required
storage.
\end_layout
\begin_layout Standard
The previously described 18650 cells (section
\begin_inset CommandInset ref
LatexCommand ref
reference "subsec:Proposed-UUV-Battery-Solution"
plural "false"
caps "false"
noprefix "false"
\end_inset
) will be used for the UUV's battery pack, this will allow a single process
for sourcing and end-of-life processing and increase efficiency by utilising
the economy of scale.
As such, the previously mentioned notes on sustainability including processes
for second-use and recycling would apply to the UUVs battery pack.
\begin_inset Flex TODO Note (Margin)
status open
\begin_layout Plain Layout
As described in the sustainability, operating at scale has allowed the carbon
cost of cells to go down, this is the same thing
\end_layout
\end_inset
Lithium-polymer batteries have found usage in AUVs as a result of their
lighter weight than Lithium-ion batteries.
While this will increase efficiency, it is proposed that the use of a single
supply chain will improve sustainability, a key parameter for this project.
\end_layout
\begin_layout Standard
The cell voltage (3.6 V) and capacity (3.5 Ah) were multiplied for 12.6 Wh
of power capacity per cell.
This would require 119,048 cells to meet the capacity requirements.
\end_layout
\begin_layout Standard
The battery system constitutes an extra 5,700 kg of extra weight for the
UUV, it is important that the battery be removable for tethered operation
in order to increase efficiency when independent operation is not required.
This will bring the total weight of the vehicle to 16t when operating in
AUV mode and is estimated to take up 2.5 m
\begin_inset script superscript
\begin_layout Plain Layout
3
\end_layout
\end_inset
of space.
\end_layout
\begin_layout Standard
As this battery array will experience less usage than the surface vessel's
set, it is expected that it will last longer.
Despite undergoing less charge cycles, Lithium-ion cells still have a finite
lifespan and would not be expected to last beyond 4 years.
As such this is defined as the battery replacement time period.
\end_layout
\begin_layout Subsubsection
LARS
\end_layout
\begin_layout Standard
The proposal for hybrid AUV/ROV capabilities somewhat simplifies the required
LARS methods.
As the vehicle must still be able to operate while tethered, from the surface
vessel's perspective a traditional LARS system with a top-hat TMS will
be used.
When operating as an ROV, the underwater vehicle will not have the battery
system mounted on the top and the tether will directly connect to the vehicle.
In these scenarios the LARS processes will be as previously described,
see figure
\begin_inset CommandInset ref
LatexCommand ref
reference "fig:tethered tms"
plural "false"
caps "false"
noprefix "false"
\end_inset
.
\end_layout
\begin_layout Standard
\begin_inset Float figure
wide false
sideways false
status open
\begin_layout Plain Layout
\noindent
\align center
\begin_inset Graphics
filename tms-lars.png
lyxscale 50
width 40col%
\end_inset
\end_layout
\begin_layout Plain Layout
\begin_inset Caption Standard
\begin_layout Plain Layout
TMS and UUV structure when operating tethered
\begin_inset CommandInset label
LatexCommand label
name "fig:tethered tms"
\end_inset
\end_layout
\end_inset
\end_layout
\begin_layout Plain Layout
\end_layout
\end_inset
\end_layout
\begin_layout Standard
When operating autonomously, the battery system will be mounted on the top
of the vehicle.
It is proposed that the battery system have an interface for the top-hat
TMS on the top, see figure
\begin_inset CommandInset ref
LatexCommand ref
reference "fig:untethered tms"
plural "false"
caps "false"
noprefix "false"
\end_inset
.
An acoustic location and communication beacon will be mounted on the underside
of the TMS in order to provide a reference to the UUV for navigating towards
and docking,
\begin_inset CommandInset citation
LatexCommand cite
key "hugin-lars-article"
literal "false"
\end_inset
.
\end_layout
\begin_layout Standard
\begin_inset Float figure
wide false
sideways false
status open
\begin_layout Plain Layout
\noindent
\align center
\begin_inset Graphics
filename tms-lars-auv.png
lyxscale 50
width 30col%
\end_inset
\begin_inset Graphics
filename tms-lars-disconnected.png
lyxscale 50
width 50col%
\end_inset
\end_layout
\begin_layout Plain Layout
\begin_inset Caption Standard
\begin_layout Plain Layout
TMS and UUV structure when operating autonomously, indicating mount point
for re-housing
\begin_inset CommandInset label
LatexCommand label
name "fig:untethered tms"
\end_inset
\end_layout
\end_inset
\end_layout
\end_inset
\end_layout
\begin_layout Standard
This allows the actual LARS processes to be conducted in the traditional
secure manor through the splash zone and then allow detachment for autonomous
operation when safely under the water.
\end_layout
\begin_layout Subsubsection
Sustainability
\end_layout
\begin_layout Standard
With regards to the battery system, the same principles as described for
the surface vessel battery in sections
\begin_inset CommandInset ref
LatexCommand ref
reference "subsec:Life-cycle-Analysis"
plural "false"
caps "false"
noprefix "false"
\end_inset
and
\begin_inset CommandInset ref
LatexCommand ref
reference "subsec:SurfaceVesselBatterySustainability"
plural "false"
caps "false"
noprefix "false"
\end_inset
apply including procurement, and lifespan extension.
\end_layout
\begin_layout Standard
However, the difference in usage patterns for the UUV may make the battery's
applicability to second-usage less viable.
This would be because it would be expected to sustain higher depth-of-discharge
without the ability to activate more ammonia cells and keep the capacity
higher.
As such the direct recycling processes previously described may be more
appropriate as an end-of-life procedure.
\end_layout
\begin_layout Standard
Using the previous per kilowatt embodied carbon value, a UUV battery set
represents 120 tonnes of carbon requiring offset to achieve net-zero.
\end_layout
\begin_layout Subsubsection
Financials
\end_layout
\begin_layout Standard
UUVs and TMSs are typically bespoke, purpose-built projects without publicly
available prices.
As such estimations were made in order to cost the entire system.
UUVs with publicly available prices tend to be light intervention and autonomou
s survey vehicles with a max depth of 300m,
\begin_inset CommandInset citation
LatexCommand cite
key "price-amron-rov,price-deep-trekker"
literal "false"
\end_inset
.
These vehicles tend to cost between £24,000 and £50,000.
The proposed vehicle is far more powerful and is not the same class of
vehicle.
\end_layout
\begin_layout Standard
Including the advancements of autonomous capabilities it is proposed that
an industrial vehicle of the requirements described would cost £2,000,000.
Additionally it is proposed that the tether management system would cost
£400,000.
\end_layout
\begin_layout Standard
As described, a single type of Lithium cell are being used in order to benefit
from the economy of scale.
Using the previously specified £5 unit price, a set of UUV battery cells
will cost £595,240.
Modelling this across its lifespan averages to £148,810 per year.
For costing the associated BMS, the previously mentioned 60% cell cost
contribution would suggest a price of £397,000.
\end_layout
\begin_layout Subsubsection
Summary
\end_layout
\begin_layout Standard
The proposed UUV describes an extension to existing ROV capabilities by
allowing untethered autonomous operations.
This requires a wireless communication channel between the surface and
underwater vessel which will be completed using acoustic waves.
The UUV will effectively be GNSS-enabled by proxy from the surface vessel,
allowing it to navigate to the fault locations.
In order to operate autonomously, the UUV will require onboard power, a
battery system of suitable scale was described along with protocols for
decommissioning sustainably.
\end_layout
\begin_layout Part
Digitalisation
\begin_inset Branch extra
inverted 1
status open
\begin_layout Standard
[AP]
\end_layout
\end_inset
\end_layout
\begin_layout Standard
Before discussing how this project aims to leverage
\emph on
digitalisation
\emph default
it is worth defining the term and the adjacent term
\emph on
digitisation
\emph default
.
Digitisation describes the transforming of data or a process from an analogue
system to a digital one,
\begin_inset CommandInset citation
LatexCommand cite
key "workingmouse-digitalisation"
literal "false"
\end_inset
.
It is a value-neutral term in of itself and could have positive or negative
effects.
A simple example would be transitioning from working with pen-and-paper
forms to digital documents and PDFs.
\end_layout
\begin_layout Standard
Digitalisation describes the use of digitisation to increase efficiency
and access new value-producing business opportunities,
\begin_inset CommandInset citation
LatexCommand cite
key "workingmouse-digitalisation,gartner-digitalization"
literal "false"
\end_inset
.
To follow the above example, digitalisation could include using groupware
in order to collaboratively work on a cloud document as opposed to delivering
hard copy revisions of a document between locations.
\end_layout
\begin_layout Standard
As a broad concept, there are many ways that the concept of digitalisation
could be applied to this project, as a whole, though, the initiative could
be described as a
\emph on
smart ship
\emph default
.
Many of the features rely on interconnected sites, the internet network
topology has been discussed in section
\begin_inset CommandInset ref
LatexCommand ref
reference "subsec:Communications"
plural "false"
caps "false"
noprefix "false"
\end_inset
.
\end_layout
\begin_layout Standard
With a fully connected environment, head-office and the depot will be able
to monitor and control aspects of the vessel.
In theory, head-office would be able to remotely command both the vessel
and UUV, although proper authorisation, safety and business practices would
need to be defined for where this is appropriate.
\end_layout
\begin_layout Standard
Live access will be available for information about the vessels including
location data, course information, battery capacity information and remaining
fuel levels.
This could be used in order to sync depot operations with the vessels mission
status, for example by preparing the local electrical supply for cold-ironing
the vessel.
\end_layout
\begin_layout Standard
Within the vessels, machine learning (ML) and AI will have varying applicability.
The UUV, for example, would likely apply both for applications such as
image recognition from the visual cameras.
Kalman filters have already been discussed for calculating the vessel's
location.
\end_layout
\begin_layout Part
Design Summary
\end_layout
\begin_layout Section
Vessel
\end_layout
\begin_layout Subsection
Electrical Energy Storage
\end_layout
\begin_layout Standard
The surface will be fitted with 2.44 MWh of electrical energy storage acting
as a buffer between the ammonia fuel cells and the thrusters.
This will allow the power from the ammonia cells to be generated in the
most efficient manner possible with this primarily being varied by changing
the population of active cells instead of the draw on a fixed group.
The system will be repurposed following decommission in order to extend
the life of the system and reduce the environmental impact.
\end_layout
\begin_layout Subsection
Autonomous Underwater Vehicle Capabilities
\end_layout
\begin_layout Standard
The proposed UUV inherits the operating capabilities of existing ROVs used
in the domain while proposing extensions to allow autonomous operations.
This allows an increase in efficiency while decoupling the two vessels
in order to save fuel for the ship.
The UUV has 1.5 MWh of removable onboard power storage for autonomous missions
in order to allow a 20 hour operating time.
\end_layout
\begin_layout Standard
\begin_inset Newpage newpage
\end_inset
\end_layout
\begin_layout Standard
\begin_inset CommandInset bibtex
LatexCommand bibtex
btprint "btPrintCited"
bibfiles "references"
options "bibtotoc"
\end_inset
\end_layout
\begin_layout Standard
\begin_inset Newpage newpage
\end_inset
\end_layout
\begin_layout Section
\start_of_appendix
Time-dependent Power Modelling
\begin_inset CommandInset label
LatexCommand label
name "sec:Time-dependent-Power-Modelling"
\end_inset
\end_layout
\begin_layout Subsection
Power In
\end_layout
\begin_layout Standard
As described in the premise for why a buffer is needed (section
\begin_inset CommandInset ref
LatexCommand ref
reference "sec:Energy-Storage"
plural "false"
caps "false"
noprefix "false"
\end_inset
), the power from the ammonia fuel cells will primarily be varied by changing
the population of active cells as opposed to drawing varied power from
each individually.
This allows the cells to operate as much as possible in their most efficient
state.
However, cells require time to turn on and reach this efficient state,
about 20 minutes.
This was modelled by having the input power move in discrete steps as cells
are turned on and off.
This step value was defined as 200kW, the most efficient state for a single
fuel cell.
\end_layout
\begin_layout Standard
As time increases, every twenty minutes the amount of active cells can be
incremented or decremented.
This over-simplifies the actual behaviour as this would, in reality, be
a gradual process as opposed to one of discrete steps, however, it was
deemed acceptable in order to enforce the time penalty in changing the
number of powering cells.
\end_layout
\begin_layout Subsection
Power Out
\end_layout
\begin_layout Standard
In order to model the load draw from the propulsion and hotel load, a random
differential was applied each second.
This was done in order to provide a dynamic environment, were the load
power to stay the same the battery would either charge or discharge entirely
and then stay in this state.
A random change each second more closely matches the expected power requirement
s as the wind and currents are also dynamic.
\end_layout
\begin_layout Standard
The max load differential was defined as 10 kW.
This means that each second the load could change by a maximum of
\begin_inset Formula $\pm$
\end_inset
10kW as a random number between -1 and 1 was generated and used as a coefficient.
\end_layout
\begin_layout Standard
The different stages of a mission were defined as having a maximum and minimum
load power which the random function was able to fluctuate between.
When dynamic positioning it could be expected that more power would be
used than when completing either the out or home-bound journey.
\end_layout
\begin_layout Subsection
Efficiencies
\end_layout
\begin_layout Standard
The charging and discharging of the battery is not a completely efficient
process.
In order to take this into account, both processes were treated as 80%
efficient.
\end_layout
\begin_layout Subsection
Validity
\end_layout
\begin_layout Standard
In terms of applicability, the model provides a good high-level approximation
of the relationship between the fuel cells and the battery usage.
In reality, however, the system would be far more complex.
For example, the model only increments or decrements the active fuel cells
by one at each twenty minute interval when in reality many could be activated
or deactivated simultaneously.
\end_layout
\end_body
\end_document